High Pressure Piston Compressor

Product Description

The Geso BG100-600 series high-pressure piston compressor boasts a maximum working pressure of 350 bar and a discharge capacity of 100-600 L/min. It is specifically designed for demanding applications such as breathing air filling, high-pressure airtightness testing, aerospace component testing, and military equipment gas supply. The entire unit complies with the EU EN12021 breathing air quality standard and is CE, EAC, and GCCA certified. Extreme cold (-40℃) and tropical corrosion-resistant versions are available, supporting wide voltage (340-460V) and IoT remote monitoring. It offers a 2-year warranty plus a 3-year extended warranty for key components, reducing gas costs by 55%-70% compared to traditional bottled gas.

Core Advantages

1. 350 bar ultra-high pressure, covering the vast majority of high-pressure needs.

■ It far surpasses ordinary industrial air compressors (typically ≤10 bar) and can directly and quickly fill carbon fiber cylinders and aluminum alloy cylinders.

■ It meets industrial-grade requirements such as high-pressure airtightness testing, pressure vessel pressure resistance testing, and aerospace component sealing testing.

2.Mature piston technology, suitable for frequent start-stop operations.

■ The robust piston design makes maintenance easy and extends service life.

■ Optional oil-free or low-oil lubrication, outputting pure, odorless gas that fully meets breathing air standards.

3. Adaptability to extreme environments – Globally market proven

■ Extreme Cold Version (-40℃): Equipped with special lubricating oil, electric heating pre-start system, and low-temperature resistant fluororubber seals, solving the problem of low-temperature start-up in Siberia and Northern Europe.

■ Tropical/Coastal Version: Stainless steel body with anti-corrosion coating, enlarged heat sink, suitable for Southeast Asian environments with high temperature and humidity (30-40℃) and salt spray.

■ Wide voltage motor (340-460V): To cope with the 415V power grid in Southeast Asia and voltage fluctuations of ±15%, reducing tripping and downtime.

4. Intelligent control + Internet of Things

■ Standard configuration includes a 485 communication interface and a remote start/stop dry contact; a 4G IoT module is optional.

■ It supports remote fault early warning, automatic sewage discharge, and high-pressure shutdown protection, enabling unattended operation.

■ Compared to traditional high-pressure gas cylinder supply, it reduces unit costs by 55%-70%, and the equipment investment can be recovered in 1-2 years.

■ Avoid gas cylinder transportation, replacement, and storage costs, and ensure 24-hour continuous gas supply.

Application

■ Respiratory protection and life support 

Firefighting SCBA inflators, diving cylinders, rescue throwers, mobile air filling stations – output air meets EN12021 standards, clean and odorless.

■ Industry and Engineering

High-pressure airtightness testing: pipes, valves, pressure vessels, automotive parts

High-pressure gas filling: carbon fiber/aluminum alloy gas cylinders, special gas delivery

■ Defense and Aerospace

Inflation of high-pressure pneumatic weapons for individual soldiers, testing of aircraft hydraulic systems, simulation of high-pressure environments for rocket components, and pneumatic control systems for ships.

■ Sports and Leisure

Paintball guns, pneumatic bows and arrows, and high-pressure gas cylinder filling.

■ Scientific research and medical care

High-pressure physics experiments, materials testing, and medical auxiliary gas supply (special filtration).

Global Market Solutions

■  Russia/Extreme Cold Regions

A "Russian-specific version" is available, pre-installed with a -40℃ low-temperature start-up kit, an electrically heated drain valve, and a low-temperature resistant seal.

Provides EAC certification, Russian technical documentation, and conforms to TR CU 010/2011 standards

■  Southeast Asia/Tropical Region

"Southeast Asia Special Edition": 415V voltage adaptive module, high temperature heat dissipation enhancement package, moisture-proof and corrosion-proof kit, three-stage filtration system.

Service points have been set up in Vietnam, Thailand, and Indonesia, with a 24-48 hour response time.

Provides an English and local language user manual, compliant with IEC 60204 and ISO 8573 standards.

Full life cycle service

One-stop purchasing: air compressor + dryer + filter + air tank + pipeline

Remote monitoring + predictive maintenance: Reduce downtime by 50%.

Trade-in program: Provide energy-saving retrofit solutions for old piston/screw compressors, reducing energy consumption by 40%-60%.

Certification

■  CE Certification

■  ISO 8573-1 Compressed Air Quality

■ Optional ATEX/IECEx Explosion-proof (Ex d IIB T4)

■  Optional MSK-64 Level 7 Seismic Resistance Certification

All models come with multilingual (Russian, English, Vietnamese, Thai, Indonesian) technical documentation to meet international bidding and customs clearance requirements.

Why choose Geso?

■  Backed by BAE Systems, a wholly-owned British company, with over a century of experience in compressed gas R&D, serving more than 100 countries and regions worldwide.

■  Product line coverage includes: permanent magnet variable frequency screw air compressors, two-stage compressors, oil-free compressors, PSA nitrogen generators, high-pressure piston compressors, and mobile diesel engines.

■  Localized inventory and service centers: Spare parts warehouses are located in Russia, Southeast Asia, the Middle East, and Africa.

■  Financial support: We provide export credit in conjunction with the Export-Import Bank of China, with flexible payment options (letters of credit, 2-6 month payment terms).

Client Cases

■ Russian Gas Project: 15 BG400 high-pressure compressors, operating continuously for 18,000 hours without failure in an environment of -45℃.

■ Vietnam Firefighting Equipment Company: 30 sets of BG100 breathing air pumps, certified by EN12021, serving fire stations nationwide.

■ German Automotive Parts Laboratory: BG600 used for high-pressure pulse testing of hydrogen fuel cell valves, with stable pressure of 350 bar.

Get Free Solutions and Quotes

Mail:15800685506@gesosystems.com

Telephone/Whatsapp:+86 15800685506