2025-06-04
In today's era of explosive growth in artificial intelligence technology, AI robots are accelerating their penetration into key fields such as healthcare, manufacturing, and the Internet of Things (IoT). As the core infrastructure supporting precision manufacturing, a stable and efficient air supply system directly determines the reliability of intelligent equipment and product yield rates. A leading domestic enterprise in the AI robotics field has set extremely high requirements for the cleanliness, stability, and intelligent management of compressed air systems in the research and production of micro-medical robots and intelligent IoT devices. Relying on its deep expertise in the compressed air field, the GESO technical team has tailor-made a golden combination solution for the enterprise, consisting of the oil-free water-lubricated air compressor BAEW-110APM, the adsorption nitrogen generator GNS180-99.99, and a precision post-processing system, empowering intelligent manufacturing with innovative technology.
Industry Pain Points and Solutions
1. Oil-Free Clean Air Supply
- The micro-medical robots produced by the enterprise have extremely high requirements for the purity of compressed air, and traditional oil-lubricated air compressors pose a contamination risk.
- GESO's oil-free water-lubricated air compressor uses pure water as a lubricant, delivering 100% oil-free compressed air that meets the ISO 8573-1 Class 0 standard. Equipped with a precision filtration system, it effectively removes particles larger than 0.01μm, ensuring the safety of precision instrument production.
2. Stable Supply of High-Purity Nitrogen
- The manufacturing of core components for AI robots requires nitrogen with a purity of 99.99% as a protective gas to prevent oxidation reactions.
- The adsorption nitrogen generator adopts PSA technology, featuring one-button start/stop, intelligent linkage, and real-time nitrogen purity monitoring. Combined with post-processing equipment, it ensures the gas dew point remains stable below -40°C, meeting continuous production needs.
3. Full-Process Gas Quality Assurance
- A smart post-processing system (including three-stage precision filters and high-efficiency refrigerated dryers) is configured to remove moisture, oil mist, and particles through multi-stage purification. The system pressure drop is <0.3bar, significantly extending equipment service life.
4. Energy Efficiency Optimization and Low-Carbon Transition
- The equipment is equipped with an intelligent variable frequency control system, achieving 30% energy savings compared to traditional models. Combined with a heat recovery module, it helps enterprises achieve their "double carbon" goals.
Highlights of Technical Parameters
- Oil-Free Water-Lubricated Air Compressor: 18m³/min flow rate, 8.5bar pressure, 110kW power, noise ≤72dB(A), suitable for clean workshop environments.
- Pressure Swing Adsorption Nitrogen Generator: 180Nm³/h flow rate, 8bar pressure, purity 99.99%±0.5%, supporting remote monitoring and fault early warning.
- Post-Processing System: 20m³/min processing capacity, 0.01μm filtration accuracy, adjustable dew point from -40°C to +3°C, fully automatic drainage design.
Leading the New Trend of Intelligent Manufacturing
This case vividly demonstrates the excellent adaptability of GESO's compressed air solutions in the cutting-edge field of AI robotics. Through a fully process-controlled intelligent air compressor and nitrogen generator system, GESO not only solves the pain point of multi-supplier management for users but also creates additional energy efficiency value through system-level optimization, achieving intelligent management of the entire process from air compression and purification to nitrogen production. With the deepening development of the Industry 4.0 era, GESO will continue to deepen technological innovations in air compressors and nitrogen generators. Through intelligent and green air power solutions, it will provide strong support for the transformation and upgrading of strategic emerging industries such as medical robots, precision electronics, and new energy, and work with partners to create a new era of human-machine collaborative intelligent manufacturing.
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